| Parameter | Value |
|---|---|
| Part Name | Mechanical LED Work Light Housing |
| Material | ALSI12 |
| Size | 240 × 163 × 78 mm |
| Weight | 1050g |
| Process | High pressure die casting + cnc machining |
| Surface Finish | Powder Coating |
| Min. Thickness | 2.5mm |
| Dimensional Tolerances | ISO 2768-mk |
| Surface Roughness | Ra 6.3µm |
| Application | Engineering equipment |
| Certification | IATF 16949-2016 |
This is a customer-customized LED work light housing, commonly used as a lighting component in various mechanical equipment. The LED housing not only protects the internal LED assembly but also serves multiple functions including thermal management and mechanical support.
1. Product Standards & Requirements: Material ALSI12. Customer requires full dimensional compliance with drawing tolerances (ISO 2768-mk grade), including minimum dimensional tolerance ±0.1mm, flatness 0.2mm, positional accuracy 0.5mm, profile tolerance 0.5. Salt spray test: 600 hours. Must complete and pass PPAP approval before formal mass production.
2. Product Challenges: The heat dissipation shell for this construction machinery work light features densely packed fins of varying depths. Its geometric structure predisposes localized carbon buildup and mold adhesion, demanding stringent die-casting parameters. The powder coating process is highly demanding, prone to defects.
This aluminum die-cast housing for mechanical LED work light delivers not only outstanding performance and precision but also excellent thermal conductivity, corrosion resistance, lightweight construction, and robust protection. It further offers ease of installation and maintenance. The finished product fully meets the customer's design objectives, providing a higher-performance and more reliable solution for this category of components.
Mould making→Pressure Die Casting→Cutting the sprue and riser→Grinding→CNC Machining→Power Coating→Packaging & inspection
We ask for 3D models or detailed 2D drawings. Samples may also be provided for pricing purposes. Please also provide specific details such as the product quantity, annual demand, raw materials, and dimensional tolerances. We accept 3D models in .PRT and .SLDPRT formats, as well as neutral formats such as .IGS, .STP, and .X_T.
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Because the customer's product demand and complexity is different, need to use different die-casting or casting process, so the delivery time is not the same, we will be with the customer before booking the contract for delivery time confirmation. tooling lead time: 5-8weeks according to different parts; first samples lead time: 1-3weeks after tooling ready. mass order lead time: 5-7weeks
we will use 8D tool to process customer's complaint, define root cause and improvment actions.
