| Parameter | Value |
|---|---|
| Part Name | Automotive LED Work Light Housing |
| Material | ALSI12 |
| Size | 162 × 105 × 906 mm |
| Weight | 510g |
| Process | High pressure die casting + cnc machining |
| Surface Finish | Powder Coating |
| Min. Thickness | 2mm |
| Dimensional Tolerances | ISO 2768-mk |
| Surface Roughness | Ra 6.3µm |
| Application | Engineering equipment |
| Certification | IATF 16949-2016 |
This is a customer-customized automotive LED work light housing, commonly used as a lighting assembly component on various engineering trucks. The LED housing not only protects the internal LED light assembly but also serves multiple functions including thermal management and mechanical support.
1. Product Standards & Requirements: Material ALSI12; Customer requires full dimensional compliance with drawing tolerances (ISO 2768-mk grade), including minimum dimensional tolerance of ±0.1mm, flatness of 0.5mm, concentricity of 0.5mm; 600-hour salt spray testing; PPAP approval must be completed and passed prior to formal mass production.
2. Product Challenges: The 600-hour salt spray test requires the casting to be free of porosity and shrinkage porosity. Additionally, the surface treatment process demands high precision to prevent powder coating defects.
This automotive LED worklight housing aluminum casting not only delivers outstanding performance and precision but also features excellent thermal conductivity, corrosion resistance, lightweight construction, and superior protection. It is also easy to install and maintain. The finished product fully meets the customer's design objectives, providing a higher-performance and more reliable solution for this type of component design.
Mould making→Pressure Die Casting→Cutting the sprue and riser→Grinding→CNC Machining→Power Coating→Packaging & inspection
We ask for 3D models or detailed 2D drawings. Samples may also be provided for pricing purposes. Please also provide specific details such as the product quantity, annual demand, raw materials, and dimensional tolerances. We accept 3D models in .PRT and .SLDPRT formats, as well as neutral formats such as .IGS, .STP, and .X_T.
100
Because the customer's product demand and complexity is different, need to use different die-casting or casting process, so the delivery time is not the same, we will be with the customer before booking the contract for delivery time confirmation. tooling lead time: 5-8weeks according to different parts; first samples lead time: 1-3weeks after tooling ready. mass order lead time: 5-7weeks
we will use 8D tool to process customer's complaint, define root cause and improvment actions.
